INTERNATIONALE ORGANISATION FüR STANDARDISIERUNG 9001: 2015 | ITAR Registered | Critical to Top quality Inspection
100+
Plastic-type and elastomeric materials
50, 000+
Merchandise developers served
4. 4 Million
Elements molded each 30 days
Injection Molding Techniques
Associated with move from prototyping to on demand manufacturing for affordable, high-quality molded elements within days. Much better yet, your prototyping tool is free once you move to an on demand manufacturing tool. Dealing with a single dealer that gives free design consultation services also massively speeds upwards the manufacturing process, allowing for better supply chain versatility, more steady elements, and making degree a breeze.
Uniformity and Quality
We all blend scientific (or decoupled) molding techniques, which optimize and secure processing guidelines to ensure part consistency—with extra attention paid to critical-to-quality dimensions using our proprietary automated CHRIS MENTOR ME process. Plus, with every order likely to get:
Comprehensive producing analysis
Consultative design services
Quality information like FAIs and process capability information
GD&T for Injections Molding
NEW!
We have added GD&T to the in-house first article inspections (FAIs) and process capacity studies to give you an even more complete established of dimensional confirmation options.
Injection Form Tooling Options and Quality Reporting
We now have two unique offers to meet your preferences wherever you are in the item lifecycle. Our prototype injections molding process helps you cut program cycles by weeks—sometimes months—and bridge to production with injection-molded parts within times. Our On-demand Producing process is designed to meet your production needs, and helps you meet the criteria parts quickly to seamlessly transition into production with technological molding, in-process CHRIS MENTOR ME inspections with GD&T, and a full suite of extra functions to be sure that your parts turn up and perform as you expected.
Prototyping On-Demand Manufacturing
Aim
I need to validate my design at Protolabs rates of speed. I need the versatility to financially iterate before creation.
I have on demand production needs at Protolabs speeds.
Finest Any time
Completing design or material iterations, and assessing cost or manufacturability tradeoffs
Key focus is to minimize design chance, increase R&D output, and iterate faster to minimize time to market
Typical Amounts <2, 500
Design is completed and run-to-run part consistency is crucial
Crucial focus is to improve quality, reduce cost, and reduce supply chain chance
Process development, degree documentation, and form capability information is necessary
Mold Cavities Single Single and multi-cavity
Mold Life Limited (guaranteed for at least 2, 500 shots) Unlimited
Mold Storage Stored for 1. 5 years of inactivity Stored for 3 years of lack of exercise
Form Ownership Upon request Yes
Top quality Documentation Basic inspection information available on demand
Scientific molding process development record
In-process CMM inspection of critical dimensions, including 9 GD&T emblems
First Article Assessment (CTQ)
30 part capability study (CTQ)
PPAP, IQ/OQ/PQ, INTERNATIONALE ORGANISATION FüR STANDARDISIERUNG 13485 through trustworthy partners.
Shared Characteristics
Aluminum conforms
Common lead moments of 15 days or less
Tolerances of +/-0. 003 in. plus resin threshold (in. /in. )
Set-up fees apply to each run
Consultative Design Providers (CDS)
Finishing Choices
No minimum order quantities (MOQ)
Quick-turn shipping in as fast as just one day
Injection Creating Materials
We now have large selection of more than 100 thermosoftening plastic and thermoset materials. Of course, if you're looking for alternative substance options, check out there our guide to resin substitutes for ABS, PC, PP, and other commonly molded plastics.
Thermoplastics
AB MUSCLES
ABS/PC
Acetal
Acetal Copolymer
Acetal Homopolymer/Delrin
ETPU
HDPE
LCP
LDPE
LLDPE
Synthetic
PBT
PC/PBT
LOOK
PEI
FAMILY PET
PETG
PMMA (Acrylic, Plexiglas)
Polycarbonate
Thermoplastic-polymer
PPA
PPE/PS
PLAYSTATION
PSU
TPU
Thermosets
Standard silicone (30, 40, 50, 62, and 70 durometers)
Medical-grade silicone
Optical-grade silicon
Fluorosilicone (fuel and oil resistant)
Why Choose Us all for Custom Injections Molding?
Unmatched Business lead Periods
Reduce your product development routine by weeks—sometimes months—and bridge to creation with injection-molded elements within days. Several injection molding requests can ship in as fast as 1 day.
The particular design of Producing Feedback
Every estimate includes real-time costs and design research. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process such as difficult to machine undercuts and insufficient set up.
No Minimum Purchase Quantities (MOQs)
Getting parts on demand, without MOQs, assists you to manage market or demand volatility and offers a cost-effective source for bridge creation, line-down emergencies, end-of-life production, or product customization.
Injection Creating Knowledge
We'll work with you through the span of your project to help you quickly move from prototyping to production, including finishing options and inspection reporting.
Exactly what is within an Online Injections Molding Quote?
We all do quoting a little differently. Any time you request a shot molding estimate, you won't only receive accurate costs, but also a manufacturing analysis—within simply a few hours. The online quoting system also provides you with gate and ejector pin designs and a price curve tool to help select the best tooling option for your task.